The Context
The output of a production line is determined by its slowest and least reliable element. Production and equipment data show which element it is and what it costs.
Typical Challenges
- Bottlenecks along the line
- Downtime of conveyors, motors and drives
- Underused or redundant equipment
- Energy and maintenance costs
What Can Be Done
Performance Evaluation
Actual output and equipment effectiveness are compared with expected values, between lines and between sites.
Predictive Maintenance
Developing faults are detected, and maintenance is scheduled during planned stops.
Production Optimization
Bottlenecks are removed, together with equipment that does not contribute to output.
Experience
Previous projects include higher throughput after the removal of conveyor bottlenecks and lower unplanned downtime through conveyor monitoring.